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Intelligent Overhead Crane — Customizable Span, Capacity & Height

Intelligent Overhead Crane — Customizable Span, Capacity & Height
intelligent overhead crane
intelligent bridge crane
smart overhead crane
automated overhead crane,
Intelligent Overhead Crane — Customizable Span, Capacity & Height
intelligent overhead crane
intelligent bridge crane
smart overhead crane
automated overhead crane,
Authentication mark:
CCC CE ABS BV CCS
Capacity:50 Ton, customizable
Lifting Height:6 - 98.5m customizable
Voltage/Hertz:customizable
Brand Name: YUNTIAN
Place of Origin: Henan, China
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Introduction

Technical Data (General Version)

Application

Features

PRODUCT INTRODUCTION

The Intelligent Overhead Crane is an advanced material handling solution that integrates PLC-based smart control, variable frequency drive (VFD) technology, precision positioning, and real-time monitoring into a single heavy-duty lifting platform. Engineered for modern factories, automated production lines, and high-precision workshops, the crane supports manual, semi-automatic, and fully automatic control modes — including unattended operation — while maintaining manual priority in all automatic modes. Built on a robust single-girder or double-girder bridge structure, it offers fully customizable span, lifting capacity, and lifting height to match specific facility dimensions and operational requirements. The intelligent control system coordinates hoisting, cross-travel, and long-travel motions with stepless speed regulation, anti-sway algorithms, and multi-point automated positioning, delivering smooth, efficient, and safe material handling across diverse industrial environments.

TECHNICAL DATA

Technical Specifications General Range
Load Capacity 50 Ton, As requested
Span 3-50m customizable
Lifting Height 6 - 98.5m customizable
Work Duty Class A3~A8
Hoisting Speed 0-31 m/min
Slewing Angle 360°
Protection Class IP44, IP54, IP55
Insulation Class F, H

APPLICATION

application
Automated warehouses and smart logistics centres
application
Automotive manufacturing and assembly plants
application
Steel mills, foundries, and metallurgical processing facilities
application
Aerospace component manufacturing and precision assembly
application
Electronics and semiconductor cleanroom manufacturing
application
Chemical, pharmaceutical, and food processing plants

FEATURES

1
Integrated PLC + VFD intelligent control — PLC acts as the central control unit managing hoist, trolley, and bridge motions, while VFD drives enable stepless speed regulation for smooth acceleration and deceleration, eliminating jerky starts and stops that cause load sway and mechanical wear.
2
Automated multi-point positioning — Equipped with laser ranging, absolute encoders, and/or vision-based recognition systems, the crane achieves high-precision positioning across multiple target points, enabling unattended automatic material pickup, transport, and placement along pre-programmed routes.
3
Anti-sway and stability control — Intelligent algorithms and closed-loop vector control continuously detect and counteract load swing during acceleration, deceleration, and positioning, ensuring stable load handling and protecting both the payload and surrounding equipment.
4
Three-mode operation with manual priority — Supports manual control, semi-automated control, and fully automated control modes that are freely switchable. Manual priority is always retained in any automated mode, ensuring operator override capability for safety-critical situations.
5
Real-time remote monitoring and diagnostics — IoT-enabled sensors continuously track load weight, motor temperature, VFD status, relay activation, and operational cycles. Data is transmitted to a central control platform for remote monitoring, fault diagnosis, predictive maintenance, and operational analytics.

FAQ

What features distinguish an "Intelligent" Overhead Crane from a standard conventional crane?

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An intelligent overhead crane integrates advanced sensor arrays, PLCs, and automation software to transition from manual lifting to smart industrial logistics: Automated Unmanned Operation: Executes auto-target positioning, auto-hooking, and collision-free path planning via MES/WMS instruction feeds. Electronic Anti-Sway Control: Reduces load sway by up to 95% during rapid acceleration and deceleration, ensuring safe and instant load placement. Predictive Maintenance & IoT: Continuously monitors brake wear, motor temperatures, vibration levels, and structural stress, alerting engineers before component failures occur.

How accurate is the automatic positioning and anti-sway technology on custom smart cranes?

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Yuntian smart bridge cranes utilize closed-loop VFD vector control paired with laser distance sensors and 3D vision perception: Millimeter-Level Positioning: Achieves horizontal and vertical stopping positioning accuracy within ±2mm to ±5mm, making it ideal for precision mold alignment and automated assembly lines. Active Anti-Sway Algorithm: The PLC calculates the pendulum length in real-time, dynamic-adjusting motor acceleration curves so the suspended load stops completely motion-free without relying on operator skill.

How does the crane integrate with existing plant MES, WMS, or ERP systems?

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Our automated intelligent EOT cranes are built on open industrial communication architecture for seamless Smart Factory connectivity: Industrial Protocols: Supports Siemens PROFINET, Modbus-TCP, EtherNet/IP, and OPC-UA standards for direct handshake with factory PLCs and central control rooms. Warehouse Management (WMS): Automatically updates 3D inventory maps (location, weight, part ID) in real-time whenever materials are moved or stacked. Remote Tele-Operation: Supports remote-control desk operation over low-latency 5G/Wi-Fi 6 with multi-angle HD video feedback.

Can the span, lifting capacity, and headroom height be customized for non-standard or retrofit factory buildings?

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Yes, every intelligent overhead crane is custom-engineered to fit your physical plant constraints and process requirements: Flexible Physical Parameters: Lifting capacities from 1 ton to 100+ tons, customized spans up to 40+ meters, and optimized low-headroom structural profiles to maximize hook height in cramped workshops. Adaptive Safety Zoning: Software-defined "No-Fly Zones" (virtual geofencing) can be programmed to automatically prevent the crane from traveling over office spaces, delicate machinery, or pedestrian walkways.

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Our products are mainly exported to South America, Southeast Asia,Africa, Russia, Turkey, Middle East countries and so on.
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Customize lifting products to global standards

PROFESSIONAL CRANE MANUFACTURER

We are a physical factory that has been engaged in lifting manufacturing for nearly 20 years. Committed to providing all customers with high-quality services and building a long-term future A long-term business cooperation relationship.
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CONTRACT EXECUTION
Arrange product production in strict accordance with the contract, update the latest news after delivery and prepare for customs clearance.
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PRE-SALE SERVICE
24 hours online to ensure quick response to customer inquiries or online messages; provide detailed specifications and competitive prices.
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